In real-world applications, we’ve installed linear actuators in several points of a conveyor line. Some of the most common uses include:
- Product Sorting Systems – Diverting packages into different channels based on size or destination.
- Stop Gates – Controlling when and where a product should halt for packing or inspection.
- Height Adjustments – Changing conveyor elevation for different product lines.
- Belt Tensioners – Keeping the conveyor belt tight and aligned for smooth operation.
Each of these applications needs precise, reliable linear movement, and electric actuators are proving to be the most efficient solution for the job.
Why We Use Electric Actuators Instead of Pneumatics
We often get asked — why electric? In the past, pneumatic cylinders were commonly used. But based on our experience, electric actuators offer clear advantages:
- Better Control: Speed, position, and force can all be controlled accurately through a PLC.
- No Air Leaks: With electric systems, we avoid the frequent issues of air leakage and compressor breakdowns.
- Low Maintenance: No oil, no filters, no hoses. Once installed, they run smoothly with minimal attention.
- Energy Saving: Electric actuators consume power only when they move. Pneumatic systems waste a lot of energy maintaining pressure.
For companies focused on efficiency and long-term savings, the shift to electric is a smart investment.
A Real Case from Our Workshop
Recently, we replaced pneumatic actuators in a belt diverter section of a customer’s warehouse line. They were facing frequent downtime due to air pressure fluctuations and worn-out seals.
After switching to our custom electric linear actuator system, they reported:
- Zero unscheduled downtime in 3 months
- Significant reduction in operating noise
- Over 30% energy savings
The client also appreciated the ability to fine-tune actuator movement through their existing PLC panel — something not possible with pneumatic cylinders.
Applications Across Industries We Serve
We’ve implemented linear actuators in conveyor systems for:
- Automobile assembly lines – for part indexing and jig adjustments
- Food processing units – for clean and accurate gating
- Pharma plants – where hygiene and precision are top priorities
- Parcel & courier hubs – for high-speed sorting systems
Final Thoughts
Conveyor systems are no longer simple belt-and-motor setups. With automation taking center stage, every movement needs to be accurate, reliable, and programmable. That’s exactly where electric linear actuators deliver value.
At Kathir Sudhir Automation India Pvt Ltd, we design actuator solutions tailored for your conveyor needs — whether it’s a heavy-duty diverter or a compact stopper gate.
If you’re looking to upgrade your conveyor with efficient, maintenance-free motion systems, talk to our team.